Cooling System Design Guidelines

Greenhouse cooling requirements vary greatly depending upon the crop grown and the climate at the greenhouse location. Some general design guidelines work in most situations:

Cold weather ventilation:  Allow approximately 1 to 1.5 cubic feet per square foot of greenhouse floor area per minute for cold weather ventilation (when it is near or below freezing outside). This ventilation air must be uniformly distributed and mixed throughout the greenhouse, before it comes in contact with your crop.

Cooling without evaporative cooling:

 Allow for 10 to 12 cubic feet per square foot of greenhouse floor area per minute for summertime cooling. Crops with large transpiration rates (tomatoes) may get by with lower ventilation rates as long as they are healthy and full grown during the hottest times of the year. In effect, the crop is cooling the greenhouse by transpiration. Empty greenhouses require the highest ventilation rates.

Cooling with evaporative cooling:

The most efficient evaporative cooling systems will cool the incoming air to close to the outside wet bulb air temperature, and subsequently cool the air inside the greenhouse as it is reheated by the sun. The added advantage of evaporation cooling systems is the reduction of air VPD (Vapor Pressure Deficit) which reduces water stress in the plant. The air exchange rate required depends on the ability of the incoming air to absorb the moisture produced by evaporative cooling beyond what is required to cool it down to the desired temperature. In very dry climates, even very hot outside air can be cooled down a great deal and still have additional evaporative cooling capacity left. In dry climates we often see greenhouses with greatly reduced peak ventilation rates that still achieve quite good cooling results - as little as 4 to 5 cubic feet per square foot of greenhouse area per minute. For climates with humid summers, the theoretical limit to evaporative greenhouse cooling is the wet bulb temperature, and the practical limit is a few degrees warmer than this. This usually means that an evaporative cooled house may not be able to cool itself below the outside air temperature and may only be a few degrees cooler than a greenhouse without evaporative cooling.

This description is intended to provide a basic explanation of the evaporative cooling process and its limitations. An understanding of Enthalpy and the use of psychrometric tables or charts along with good estimates of evapotranspiration and greenhouse energy gains is required to accurately calculate cooling system performance. Luckily, simple empirical observation usually provides a sufficiently accurate estimate of performance. (Copy another greenhouse with good performance for the same crops in the same climate.) Remember, a large improvement in the cooling system performance usually results in only a small reduction in greenhouse temperature. Conversely, a substantially undersized system may only result in temperatures a few degrees higher. Other factors, like shading, VPD, crop type, pruning, watering and feeding, may have more impact than ventilation on crop performance.

Mechanical Cooling:

Because of the inherent limitations of evaporative cooling systems, Conservatories, Research greenhouses and other specialty crops that require low temperatures or low humidities should seriously consider Mechanical Air Conditioning (heat pump) systems instead of evaporative cooling systems. When used in conjunction with selective glass coatings and shading (to reduce heat load), both the capital and operating costs can be kept reasonable for this type of application. The system can be designed to rely on conventional cooling whenever outside conditions permit, to further save on operating costs. Mechanical refrigeration systems also make low RH, low temperature environments possible, while evaporative cooling systems always raise the RH, often to unreasonably high values. 
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